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Tag Archive: Dairy Production Equipment

  1. How shell and tube heat exchangers benefit the agriculture industry

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    Agriculture is an ever-important industry in the U.S. According to the U.S. Department of Agriculture, this sector and others related to it contributed $835 billion to the nation’s economy in 2014. Farms alone contributed $177.2 billion.

    The U.S. is home to more than 300 million people, according to the Census Bureau. For the average household, 12.6 percent of their monthly budget is dedicated to food. But agriculture is more than just our nation’s produce, meat and dairy. Agriculture also lends a hand to adjacent industries like textiles, forestry, food services and drinking places, among many others. In 2014, the agriculture industry offered 17.3 million jobs, accounting for about 9.3 percent of all employment.

    Beneficial research and development

    Though this industry holds great importance to the nation, there are many obstacles it faces. Margaret M. Zeigler, the executive director of Global Harvest Initiative explained in an article for The Hill that there are numerous challenges to the industry, including:

    • Persistent drought in agriculture-focused states like California
    • Health- and nutrition-related issues
    • Diseases that can affect livestock, poultry and crops
    • Fewer people opting to study agricultural sciences
    “Shell and tube heat exchangers ensure agricultural products are safe.”

    However, she also pointed out increased research and development can lead to a more productive industry that is able to overcome these obstacles. Zeigler noted that it was research and development efforts that grew the agricultural industry’s productivity to the point it is now. From individual farmers seeking better ways to be more productive to large-scale efforts to find solutions that can accommodate a wide range of people in agriculture, research and development has been key in pushing the industry further and making it as productive as possible.

    Shell and tube heat exchangers are critical to the ways the agriculture industry ensures its many goods are produced safely and quickly. They are heavily relied upon in the dairy industry, as well as the food, beverage and biodiesel industries.

    Dairy, food and beverages

    Generally, milks, cheeses, yogurts and other dairy products need to be pasteurized before they are available for purchase.

    Raw milk has a reputation for spreading disease. According to the Centers for Disease Control and Prevention, unpasteurized milk is 150 times more likely to cause an outbreak of disease than its pasteurized counterpart.

    Like dairy products, juices and ciders need to be pasteurized to ensure they are free of harmful bacteria and safe for consumption. Again, these foods are at risk of carrying bacteria that can lead to foodborne illness. To address this risk, the Food and Drug Administration published a rule in 2001 that required businesses to create and implement Juice Hazard Analysis and Critical Control Point systems. These systems follow specific rules about how to pasteurize various types of juices and purees made from fruits and vegetables.

    Pasteurization, for any of these products, entails heating up the product to a high enough temperature that will kill off any harmful bacteria. For juices and purees, this temperature is between 160 and 180 degrees, depending on how long the pasteurization process lasts, according to Pennsylvania State University. The quicker the process, the higher the temperature needs to be. For instance, if a processor decides to heat the juice to 160 degrees, it would take at least six seconds for pasteurization, but only 0.3 seconds at 180 degrees.

    Dairy products take much longer to pasteurize. According to Milk Facts, a batch of milk is usually heated to 145 degrees for 30 minutes, though depending on the dairy product and the length of time of pasteurization, the temperature varies.

    Biofuels

    Beyond producing food and beverages, the agriculture industry is also key in creating biofuels to use as alternative fuel options. According to the National Renewable Energy Laboratory, biofuels are primarily made of either biodiesel or ethanol.

    “Shell and tube heat exchangers are used in the distillation of biofuels.”

    Ethanol is made in a fermentation process using starches and sugars. However, industry professionals are working to find ways to use cellulose and hemicellulose in its production. Most plant matter is made of these fibrous materials. Biodiesel is made of a combination of methanol and a fat, like cooking grease or vegetable oil. Biodiesel is sometimes used to reduce vehicle emissions.

    Shell and tube heat exchangers can be used in the distillation of these biofuels. According to Biodiesel Magazine, biofuels can be distilled to remove high sulfur content or to change the color of the product.

    Research and development brought the agriculture industry these advancements and will bring many more. For information about how a shell and tube heat exchanger can better your business, contact the experts at Enerquip today.

  2. Why Heat is Vital to Dairy Pasteurization

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    Editor’s note: This content was last updated 3/11/24.

    The Need for Pasteurization

    A century ago, the significance and process of pasteurization eluded us, but today we recognize its indispensable role in dairy product handling. Pasteurization not only eliminates harmful organisms but also safeguards product integrity. By heating dairy products just below the boiling point, we effectively eradicate bacteria and organisms, ensuring our safety and preserving the product’s shape and flavor.

    Different dairy products require specific heating temperatures, necessitating tailored equipment like shell and tube heat exchangers. Selecting the appropriate heat exchanger is crucial for achieving the necessary temperature variations. Learn more about designing shell and tube heat exchangers for sanitary dairy applications.

    The primary objectives of pasteurization are twofold: ensuring products are safe for human consumption and enhancing overall product quality. With varying susceptibility to spoilage, pasteurization extends product longevity and freshness, crucial for dairy items with short shelf lives.

    Critical Heat Treatment Methods

    Heat treatment methods are indispensable in preparing dairy products for consumption. While heat treatment reduces bacterial pathogens and spoilage bacteria, it’s essential to maintain product safety even after pasteurization. Prompt packaging minimizes oxygen exposure, reducing the risk of harmful bacteria entering the product.

    Different pasteurization methods, such as vat pasteurization and high-temperature short-time (HTST) processes, serve to eliminate pathogens and enhance product quality. By precisely controlling heat and timing, pasteurization maintains product shape and taste.

    Pasteurization also significantly extends the shelf life of dairy items, ensuring their safety and palatability over an extended period. Without this process, many dairy products would have an impractical short shelf life.

    In essence, pasteurization is the unsung hero of the dairy industry, safeguarding our health and preserving the delicious flavors we associate with dairy products. As consumers, we benefit from the science and care behind this essential process every time we enjoy dairy delights.

    Enerquip’s Dairy Solutions

    Enerquip has been providing sanitary process solutions to the dairy industry since 1985. If you’re in the market for stock or custom sanitary shell and tube heat exchangers, we invite you to contact us or request a quote today.

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