High Efficiency Steam Generation
Thermal fluid steam generators are a perfect solution for customers that need steam for their facility but don’t want to spend the capital for a large-scale boiler operation. And when using an Enerquip hot oil heater in conjunction with an industrial steam generator and a High-Pressure Condensate Receiver (HPR), the overall system efficiency is unmatched.
Steam Generator and Hot Oil Heater from Enerquip
How Steam Generators & Hot Oil Heaters Work Together
The hot oil from the heater circulates through tubes inside the steam generator, directly impacting its efficiency. These tubes transfer heat to the water in the generator’s shell, producing steam. Unlike a fired boiler, the tubes in a steam generator never exceed the temperature of the hot oil flowing through them, reducing the risk of overheating.
Maximize Energy Recovery with an HPR System
High Pressure Condensate Return (HPR) System from Enerquip
An industrial process steam generator becomes even more efficient and cost-effective when paired with a High-Pressure Condensate Return (HPR) System:
- The HPR system captures and recycles condensate, reducing heat loss and fuel consumption.
- Condensate remains above its atmospheric boiling point, preventing wasted thermal energy.
- Expect 15-35% efficiency gains—saving millions of BTUs annually!
Click here to view Steam Property Tables.
Advantages of Thermal Fluid Steam Generators over Boilers
Thermal fluid steam generators have significant advantages over boilers, some of which include:
- No Boiler Operator Needed: Unlike traditional boilers that often require a licensed operator on-site, thermal fluid steam generators operate with minimal oversight, reducing labor costs.
- Single Fuel Source: Instead of relying on a separate boiler, steam generators use heat from the thermal fluid system to produce steam, reducing fuel consumption and emissions with a single emissions source.
- Higher Safety: Thermal fluid steam generators operate at lower pressures compared to boilers, reducing the risk of explosions and other safety hazards associated with high-pressure steam boilers.
- Improved Efficiency: Thermal fluid steam generators typically have higher thermal efficiency compared to traditional boilers. They use a closed-loop system where the thermal fluid is heated and circulated, resulting in better heat transfer and reduced energy losses.
- More Precise Temperature Control: Thermal fluid steam generators provide precise temperature control, allowing for consistent and accurate heating. This is especially important in applications where maintaining a specific temperature is critical.
- Compact Design: Thermal fluid steam generators are often more compact and require less space compared to boilers. This can be advantageous in installations where space is limited.
- Versatility: Thermal fluid steam generators can use a variety of heat sources, including hot thermal oil or plant steam.
- Faster Start-up and Shutdown: Thermal fluid steam generators have faster start-up and shutdown times compared to boilers. This allows for quicker response to changes in heat demand and improved operational efficiency.
Vertical Sanitary Steam Generators
For industries requiring sanitary-grade steam, our vertical sanitary Steam Generators ensure clean, controlled steam production:
Vertical Sanitary Steam Generator from Enerquip
- Designed for purity – Steam is generated on the tube side for easier cleaning and control. Pure water is fed into the bottom of the exchanger and heated as it rises through the tubes, while hot oil, plant steam, or waste exhaust streams flow on the shell side.
- Used in various sanitary processes – Ideal for pharmaceutical, food, and medical sterilization and cleaning equipment.
- Custom-built for your needs – Choose from stainless alloys and steam volumes that meet strict sanitary standards.
Steam Generation Applications
Enerquip’s steam generators serve a wide range of industries and applications:
- Industrial heating and power – Used in plants for power generation, heating, and steam turbines.
- Manufacturing and processing – Supports industrial processes, including sterilization, drying, and power generation across multiple sectors.
- Medical, food, and sanitation – Provides steam for cleaning, sterilization, and humidification in controlled environments.
- Oil and gas – Aids in enhanced oil recovery and other energy-related processes.
- Waste management – Supports waste incineration and related processes.
- Textile production – Used for dyeing, drying, and fabric finishing.
- Infrastructure and storage – Heats buildings, facilities, and asphalt slurry in railcars or storage tanks.
Customizable Product Options
- Sizes – Up to 48” diameter, or larger depending on weight
- Style – U-tube, single-pass, or multi-pass configurations
- Materials – Carbon steel, 304L SS, 316L SS, Duplex, AL6XN, Hastelloy, and more – our sanitary equipment is manufactured in our carbon-free facility in Medford, WI
- Types – ASME, TEMA Class B, C or R, PED, CRN
Get More from Your Steam System
If you’re in need of an industrial or sanitary steam generator that’s reliable, efficient, and requires minimal maintenance, you’ve come to the right place. Our steam generators are appropriate for a variety of industrial and sanitary applications in a number of industries. They can help your facility run more efficiently, saving your company money in the long- and short-term.
Ready to learn more about steam generators from Enerquip? Contact us today! Request more information or give us a call at (833) 516-6888.
Have additional questions about steam generators? Find answers to frequently asked questions here!
American Heating Company is now Enerquip Thermal Solutions.