Biofuel Blending Solutions from Enerquip [Video]
From ethanol to biodiesel to landfill gas, Enerquip’s thermal solutions play a key role in the production process of facilities across the county and the world. Our tank heating solutions including tank coils, bayonet heaters, heat exchangers, and more, are built with longevity and durability in mind. As part of the green initiatives across the country and the world, we’re seeing more and more states moving toward biofuel blending. There’s now a larger need for equipment that is suitable for that type of industry, including those made of stainless steel and higher alloys – a niche for Enerquip. The experts at Enerquip will walk you through determining your sizing needs, considerations for heating and cooling product, materials of construction, and more. We’ve got the experience, the software, and the track record to design equipment that’s a perfect fit for your application. Watch to learn more.
Tank Heating Coils Solutions [Video]
As a key component of thermal fluid heating systems, tank heating coils play a crucial role in the heating and maintenance of large quantities of material.With the use of seamless pipe and solid helically wound fins, Enerquip’s carbon and 316L stainless steel tank coils are built for peak performance. Watch to learn more from our tank coil expert, Ron Herman.
Questions to Ask When Buying Thermal Fluid Heaters & Heating Systems
When it comes to purchasing industrial heating equipment, most plant managers have a lot on their minds. Deciding whether to purchase new equipment or repair the old equipment, choosing between new and used heaters, selecting an industrial heating equipment provider, establishing a budget for the investment in new equipment… the list goes on and on. Many times, all of these choices need to be made quickly. Often, the time to invest in new equipment comes unexpectedly when the current piece of equipment has failed. Every day you spend deliberating is a day that your facility spends operating at less than full capacity. At Enerquip, we’re experts on thermal fluid heaters. We’ve established ourselves as leaders in the thermal fluid heating industry, and we offer some of the most advanced and efficient technologies on the market. We know thermal fluid heaters inside and out – and we’re willing to put that knowledge and insight to work to help our customers make intelligent purchases for their facilities. Shopping for a new thermal fluid heater or heating system for your plant? Here is a list of key questions to use as a guide as you are evaluating your options when it comes to thermal oil heaters and industrial heating equipment providers. Purchasing a New Thermal Fluid Heater for Your Plant? Here Are Some of the Key Questions You Should Ask. Based on our knowledge of thermal fluid heaters and the industrial heating industry, we’ve assembled a list of key preliminary questions plant managers will want to ask early in the shopping process when in the market to purchase a thermal fluid heater or hot oil heater. These questions will help you to evaluate and begin to narrow down your options so you can choose the heater that’s best suited for your facility. The Basics How much does the thermal fluid heater cost? What is the expected lifespan of this heater? What kind of maintenance will this thermal fluid heater or heating system require to keep it running smoothly? What are the advantages of a thermal fluid heater vs. a different type of heater? Does the heater need to be serviced regularly? Have others had success using this heater for similar applications? Does it make more sense to buy a new thermal fluid heater or invest in repairing my existing equipment? Thermal Fluid Heater Design What type of coil design does this thermal fluid heater utilize? How efficient is this piece of equipment? What are the film temperature and operating temperature for the thermal fluid heater? What kind of fuel does this heater require? Does this thermal fluid heater meet the code requirements for my industry? Which parts of the heater most often need to be replaced, repaired, or serviced? What features does the heater have that set it apart from its competitors? About the Thermal Fluid Heater Manufacturer Will the equipment provider I’m purchasing from stand behind their equipment? What is the purchase process for the equipment I’m interested in? What are the payment terms for the thermal fluid heater or heating system? Is there a warranty on the heating equipment I purchase? Who do I contact if something goes wrong with my machinery? Does the heating equipment provider have references from previous customers that I could review? The Logistics Will this piece of equipment be compatible with the other system components already in place at my facility? Will this thermal fluid heater or heating system fit in the space available at the plant? How will our facility need to prepare for the thermal fluid heating equipment installation? How long will it take for me to receive the thermal fluid heater and have it installed on location? Who will be handling the thermal fluid heater installation? Keep in mind that depending on your situation, some of these questions may or may not be applicable. This list is intended as a question bank to be used as a resource, and not an exhaustive list of all the questions that should be asked during the process of buying a thermal fluid heater. As you move further along in the thermal fluid heater shopping process, your questions will become more detailed and specialized. This list is a good place to start in the preliminary phase of your search. Other Tips For Shopping Your Options When Purchasing a Thermal Fluid Heater In addition to asking the right questions, there are other strategies you can use to make sure the heater you ultimately purchase is the best one for your facility and applications. These strategies include: Visiting facilities that have implemented the thermal fluid heater you are considering Seeing how others are utilizing the equipment you are interested in is a great way to get a better understanding of how the thermal fluid heater you’re considering will work for your plant. Plus, you may even get a firsthand account of any issues they’ve run into, any tips they have for increasing efficiency, and feedback about their experience working with the thermal fluid heater provider. Visiting the heater manufacturer Once you’ve narrowed down your options a bit, it’s a great idea to visit the heater manufacturers whose products are still on the table, if it’s feasible. You may be able to get an inside look at the products and how they are manufactured, and you’ll develop a closer relationship with the representatives you’ll be working with if you’re able to swing an in-person visit. Talking to others in your industry Reach out to other individuals in your industry to find out what’s working – and what isn’t working – for them when it comes to thermal fluid heating systems and heating equipment. If they’re willing to share their experiences and recommendations, their insight can help guide you towards the high-quality heating equipment and manufacturers you’ll be the happiest working with. Buying A Thermal Fluid Heater Can Be Challenging. At Enerquip, We Help Make It Easier. In the market for a new thermal fluid heater? Be sure to consider
Mechanical Reasons to Choose a Serpentine Coil Heater Over a Helical Coil Heater
If you’re in the market for a new thermal fluid heater, you’ve probably been doing some research to explore and understand your options when it comes to industrial coil heaters. You have likely learned that many industrial coil heater manufacturers, including Enerquip, produce and distribute helical coil heaters. But while these may be the most common coil heaters on the market, they may not be the best option for a variety of applications. Though they are less common, serpentine coil heaters are an ideal option for organizations in a variety of industries. Serpentine coil thermal fluid heaters offer a number of benefits that helical coil heaters do not, including higher efficiency and easier maintenance. In addition to offering process benefits, thermal fluid heaters that feature serpentine coils also offer a number of mechanical advantages. If you are preparing to invest in a new industrial coil heater, this is important information to be aware of. 4 Mechanical Benefits of Serpentine Coil Heaters Thermal fluid heaters that feature serpentine coils set themselves apart from helical coil heaters in a number of ways. Here, we’ll address four of the key mechanical benefits that serpentine coil heaters have to offer. 1. Coil Replacement Coil replacement in serpentine industrial coil heaters is notably easier than coil replacement in helical coil heaters. With serpentine coil thermal fluid heaters, you can replace one tube at a time instead of replacing the entire coil. This can save you thousands of dollars on the cost of purchasing a new helical coil in its entirety. Because the coil replacement can be taken care of quickly, you’ll also save hundreds of thousands of dollars by avoiding excess facility downtime. 2. Coil Design Helical coils experience thermal expansion in all directions. As a result, helical coils fatigue over time, which can cause tube failure or loss of efficiency. Because of the use of return bends in serpentine coil design, serpentine coils experience thermal expansion in one direction within the confines of the radiant section. As a result, they typically last longer and work more efficiently than helical coils. You can learn more about the advantages of serpentine coil thermal fluid heater design advantages here. 3. Tube Wall Thickness In most cases, helical coils and serpentine coils in industrial coil heaters use Sch. 40 tubes. However, because of the bending process used in manufacturing a helical coil, the actual tube wall thickness of a helical coil is considerably less than Sch. 40 in parts of the coil, weakening the tube. This is not the case with a serpentine coil. 4. Combustion Volume Serpentine coils allow for a larger combustion volume in the radiant section than helical coils. As a result, radiant chamber temperatures in serpentine coil heaters are lower than those in helical coil heaters. This means that coils and insulation in serpentine coil heaters have longer lives than those in helical coil heaters. Understanding the Differences Between Serpentine and Helical Coil Heaters Purchasing a new industrial coil heater for your facility is a big investment. It’s important to gather as much information as you can so you can choose the coil heater that’s right for your organization. Leaning towards a serpentine coil thermal fluid heater for your facility? While we do build traditional helical coil heaters, most applications can benefit from our serpentine coil technology. Learn more about our serpentine coil thermal fluid heaters! Have questions about serpentine coil heaters? Talk to the experts! With more than 30 years of experience engineering industrial heating equipment for organizations in a variety of industries, we are leaders in the industry and specialists when it comes to serpentine coil heaters. Give us a call at (715) 748-5888 or contact us online for more information. Have a sense of what you might need for your facility? Request a quote today and we’ll be in touch with the details you’re looking for.
10 Key Advantages of Thermal Fluid Heaters
Shopping your options when it comes to industrial heating systems? There’s a lot to carefully consider when you’re upgrading or replacing your facility’s equipment, especially since new heating equipment is a hefty investment. You want to be sure you’re making the right choice for your facility, both for now and for the long run. If you’re like many of our customers, you end up comparison shopping between steam boiler systems and thermal fluid heating systems. The two, though very different, are heating system options that can work for a wide variety of the same processes. Curious about which will work best for your facility? Although steam systems are still in place in many plants and facilities, the truth is that thermal fluid heating systems are the better way to go for a plethora of reasons. Here, we review 10 key advantages of thermal fluid heaters and heating systems so you’re armed with information as you continue shopping your options. Thermal Fluid Heater Advantages There are a number of benefits that set thermal fluid heating systems apart from the systems they compete with. In fact, hot oil heaters boast advantages in most categories. Some of these notable advantages of thermal fluid heaters include: 1. Efficiency Efficient industrial heating is important for a variety of reasons – both within your facility and its daily operations, and on a larger scale. Thermal fluid heaters are highly efficient, and significantly more efficient than their alternative heating system counterparts. They offer facilities the opportunity for decreased operating costs and decreased energy costs (which can contribute, in turn, to increased profitability), while being more environmentally friendly. 2. Installation Flexibility Whether you’re retrofitting or working with facility constraints, finding the space needed to install a new industrial heating system can be a challenge. Some system types may be eliminated from the running because they can’t be configured within the space available. Thermal fluid heating systems provide increased installation flexibility. Systems can be installed indoors or outdoors, and in some cases can be built to fit unique specifications. Because they don’t need to be immediately adjacent to the process they are heating, thermal fluid heaters can also be installed remotely. This flexibility is key when you’re working with limited floor space within your facility but you’re still looking for a highly efficient heating solution. 3. Minimal Maintenance One of the major day-to-day advantages of thermal fluid heaters is the fact that they require minimal maintenance to keep them in prime operating condition compared to steam boiler systems. While they do need housekeeping and attention on a regular schedule for optimal performance, the effort required is not nearly as hefty as what’s required for steam-based systems. 4. Lower Operational Costs Because they operate efficiently, require minimal maintenance, and don’t necessitate chemical treatment, condensation collection systems, a dedicated system attendant, etc. to operate, thermal fluid heaters boast lower operational costs than steam boiler systems and many other types of process heating systems. 5. Fewer Operational Headaches As mentioned previously, thermal fluid heaters do not require steam traps, condensation systems, chemical treatments, or blow down maintenance. Additionally, thermal fluid will not freeze in cold temperatures and it is not corrosive. For these and numerous other reasons, thermal fluid heaters produce fewer operational headaches for facility managers on a regular basis. 6. Fewer Staff Requirements Industry regulations necessitate that a specialized engineer or licensed operator be on hand when some process heating equipment that relies on steam boilers is being operated. As a result, facilities that utilize this type of equipment tend to have additional staff requirements. This is an additional expense, and can present an additional challenge when it comes to facility operations. Typically, there are fewer staff requirements associated with thermal fluid heating equipment. (Rules and regulations do change, so be sure you are familiar with the current codes applicable to your industry.) 7. Versatility Thermal fluid heaters are incredibly versatile and can be used effectively in a variety of processes and industries. They can also replace steam systems in many instances, and they can be installed in a variety of formats to suit the needs and layout of a specific facility. This versatility is beneficial on a number of levels and is another key reason why thermal fluid heating systems have become a top choice among those shopping their process heating options. 8. No Need for Pressurization Heating systems that rely on steam require pressure in order to function. This is not the case with hot oil heating systems, which are non-pressurized. Because thermal fluid heaters don’t require pressurization, they reduce the risk of explosions and eliminate the need for constant regulation and monitoring of system pressure levels. This is a hugely helpful advantage for facilities in a wide variety of industries, and a key reason why hot oil heat is often the better option when compared to steam boilers. 9. No Need for Chemical Regulation Water is required to make steam, but because water is a corrosive liquid it must be treated with various chemicals when used within steam heating systems. Like pressurization, chemical levels must be closely monitored and regulated to ensure that the heating system is operating effectively. Thermal fluid heaters eliminate the need for chemical regulation entirely. They rely on thermal heating fluid, which requires no chemical regulation – another advantage that puts hot oil heaters ahead of their steam boiler competitors. 10. No Freezing in Cold Temperatures Again, when comparing hot oil heaters to steam boilers, the hot oil heaters offer an advantage in that they don’t have the potential to freeze up in cold weather. Thermal heating fluid will not freeze, which makes freezing temperatures a non-issue for this type of heating system. This eliminates safety hazards and operational issues that could occur in facilities relying on steam heat. BONUS Advantages of Serpentine Coil Thermal Fluid Heater from Enerquip In addition to providing the benefits above, thermal fluid heating equipment from Enerquip also offers the following advantages to facilities and plant managers:
Thermal Fluid System Safety: How To Reduce Hazards & Keep Your Plant Safe
No matter what industry you work in, facility safety should be of utmost importance to your organization. For industries that require the use of high power industrial heating equipment, facility safety can be an extra challenge. The dangers and risks of working with large-scale equipment can be intimidating. Luckily, there are a number of straightforward ways you can reduce hazards and keep your facility safe when you are working with thermal fluid systems. Thermal Fluid System Safety Tips Accidents can and do happen, but even following basic safety tips can help to prevent them. Here, we’ll cover some of the most basic things you can do to keep your equipment in good working condition and your facility safe. Inspect Your Thermal Fluid System Regularly Keeping an eye out for signs that a larger problem may be imminent is incredibly important. If you notice something slightly amiss, take action before that small issue grows into a larger problem that could put you and your fellow employees in danger. You should also be sure to have your thermal fluid system inspected by a licensed professional at least once a year. There are also significant advantages to replacing industrial heating system components, like hot oil heaters, before they fail completely or present a significant safety hazard. You can find more details on the benefits of NOT waiting until the last minute to replace or repair equipment here. Perform Routine Maintenance Staying on top of routine maintenance can be hugely helpful when it comes to preventing thermal fluid system safety hazards that can arise. Not sure what thermal fluid system maintenance should entail? These thermal fluid heater maintenance tips are a good place to start. Ensure All System Components are Compatible This is something that should be done as a thermal fluid system is being installed. Ensuring that every single aspect of the system is compatible and can effectively work together is imperative. Incompatible components can create problems and pose safety risks that would not otherwise be present. System compatibility is one of the reasons why you may want to buy your entire thermal fluid system in one place. Invest in High Quality Equipment Industrial thermal fluid heating systems can be very expensive and it may be tempting to select a less expensive alternative to the highest quality system. Remember – in most cases, it is well worth it to invest in high quality equipment that is engineered by experienced experts and constructed of high quality materials. The equipment will likely last longer and perform better. With this in mind, if it’s time to repair an outdated system, you may want to consider investing in a new thermal fluid system instead. Find out why replacing your thermal fluid system might be a better option than repairing it. Ensure All Employees are Qualified and Properly Trained Proper employee training can go a long way – especially when it comes to safety. Making sure that every employee working with or in the vicinity of your facility’s industrial heating equipment is trained in safety protocol and knows how to do his or her job correctly is absolutely imperative. By hiring qualified employees, you can reduce the number of mistakes that could lead to accidents. Replace Your Thermal Fluid System When Necessary Thermal fluid system replacement seems like a daunting task, but when it needs to be done it needs to be done. While it may mean shutting your facility down for a period of time, replacing your industrial heating equipment when it’s reached the end of its useful life is incredibly important – and it’s definitely preferable over having an accident occur at your plant. Worn, outdated equipment is more likely to fail, making it a dangerous safety hazard. Investing in new industrial heating equipment can give you the opportunity to upgrade in terms of safety, as well as efficiency. (Learn more about the benefits of efficient plant heating here.) Make Thermal Fluid System Safety a Priority in Your Facility Working with high-powered industrial heating equipment can be dangerous, but it doesn’t have to be. When it comes to safety, don’t take any shortcuts and keep these easy safety tips in mind. Think it might be time to replace your thermal fluid system? Check out the following resources for valuable insight to help you determine the right next steps for your facility. Factors to Consider When Shopping for an Industrial Heating System – Preparing to shop your options for a new heating system or system component? We’ve put together a list of the top things to consider when you’re in the market for new industrial heating equipment. Benefits of Buying American Made Industrial Heating Equipment – There are providers offering heating equipment worldwide, but if you’re a plant manager in the US, it’s well worth considering American made heating equipment. We break down why. Choosing a Thermal Fluid Heater Manufacturer – Industrial heating equipment is a sizable investment. Learn about the key qualities to look for in a thermal fluid heater manufacturer so you can buy confidently from a provider you know you can trust. Editor’s note: This content was originally published in May 2017 but has been updated as of September 2021.
Waste Heat Economizer FAQs
Waste heat economizers, or waste heat recovery units, play a pivotal role in enhancing industrial heating systems’ efficiency. If you’re seeking ways to reduce waste, emissions, and energy expenses while simultaneously boosting your facility’s productivity, investing in a waste heat economizer is a strategic move. Exploring your options when it comes to a waste heat recovery system for your plant or facility? Read on to find answers to some popular questions about waste heat recovery units. What Are Waste Heat Economizers? Waste heat economizers, also referred to as waste heat recovery units, are integral components of industrial heating systems. They capture and repurpose energy generated within equipment such as turbines and incinerators, redirecting it for various applications, including heating other materials. These systems harness heat and energy that would otherwise go to waste, making them a prime choice for optimizing facility efficiency. What Are The Benefits of Waste Heat Economizers? Waste heat recovery units enjoy widespread use across various industries for good reasons. They offer an array of compelling advantages, including: Enhanced Efficiency: By tapping into previously wasted heat, industrial processes become more efficient. Reduced Energy Consumption: Waste heat economizers help lower energy consumption, resulting in significant cost savings. Lower Operating Costs: Decreased energy usage translates to reduced operating expenses. Environmental Responsibility: These units contribute to decreased waste and emissions, aligning with sustainable practices. You can learn in more detail about the benefits of waste heat economizers here. How Does Waste Heat Recovery Work? Within a waste heat recovery unit, high-temperature gases generated by industrial heating equipment (e.g., incinerators, oxidizers, gasifiers, and turbines) are captured. Instead of being expelled, the heat energy produced during these processes is recycled and repurposed to support other industrial operations. This process not only conserves energy but also enhances the overall efficiency of the system. Find more details about the specifics of waste heat recovery here. Does Your Facility Need a Waste Heat Economizer? Waste heat economizers find applications in various industries, including but not limited to asphalt heating, water heating, and thermal fluid heating. If you’re committed to improving your facility’s efficiency, considering waste heat recovery technology is a critical step. Contact us at 715-748-5888 or online to discuss your industrial heating system’s specifics and assess if a waste heat economizer is suitable and beneficial for your facility. Can Waste Heat Economizers Be Customized? Yes, at Enerquip, we specialize in customizing waste heat economizers to meet your specific requirements. If you’re interested in a tailored waste heat recovery solution, don’t hesitate to reach out to us. We’re eager to collaborate with you to create a customized system that aligns with your unique needs. Where are Enerquip Waste Heat Economizers Manufactured? Enerquip proudly manufactures all its waste heat recovery units in the United States, ensuring high-quality products and supporting local industry. Waste Heat Economizers from Enerquip Efficiency in industrial heating systems is paramount, and waste heat economizers offer a powerful solution to achieve this goal. By harnessing previously wasted energy, reducing costs, and promoting sustainability, these units pave the way for a brighter and more efficient future for your facility. If you have additional questions about a specific application, we’d be happy to assist. Just give us a call at 715-748-5888 or contact us online to get the conversation started. More from the Enerquip Blog Waste Heat Economizers from Enerquip Why Your Facility Needs a Waste Heat Recovery Unit Why Efficient Plant Heating is Important Industrial Heating System FAQs
Industrial Heat Exchanger FAQs
Heat exchangers are key elements of industrial heating systems for facilities in a variety of industries. Alongside other major pieces of industrial heating equipment, like thermal fluid heaters, heat exchangers serve to transfer heat between fluids and gases, making various processes possible. Looking to learn more about heat exchangers? You’ve come to the right place. Here, we’ll delve into the basics of heat exchangers and answer some commonly asked questions about these important industrial heating system components. Answers to Frequently Asked Questions About Heat Exchangers What Do Heat Exchangers Do? In the simplest of terms, heat exchangers transfer heat between fluids of different temperatures within the context of an industrial process. What Are Heat Exchangers Typically Used For? The industrial uses of heat exchangers vary widely, especially given that they are used in many different industries and processes. That being said, heat exchangers often work in conjunction with other heating system components in order to regulate the temperature of viscous fluids like oil and asphalt. There are a few different types of heat exchangers, each used in a slightly different way to transfer heat between materials. What Are The Different Types of Heat Exchangers? Industrial heat exchangers come in a variety of sizes and styles, including: Bayonet Heaters: This type of heat exchanger attaches to the side of a tank. They have the capacity to heat an entire tank filled with fluid. Shell and Tube Heat Exchangers: These heating system components are designed to heat fluids from outside the storage tank through the use of hot oil or steam. Suction Heaters: These are designed to heat fluids as they are pumped, rather than heating an entire storage tank of material at once. They use hot oil or steam. You can learn more about the specifics of each type of heat exchanger here. How Can You Determine Which Type of Industrial Heat Exchanger You Need? The main way to figure out which type of heat exchanger will work best for you is to think about the application it will be used for. Uses vary from industry to industry, so another good option is to talk to others in your industry to determine which option has worked best for them. It’s also a good idea to reach out to an industrial heating equipment company (like us) to find out if there might be a specific heat exchanger or customized solution that will work best for your scenario. This resource is a good place to start when it comes to choosing the best heat exchanger option for your facility. Can Heat Exchangers Be Customized? Absolutely! While many companies offer standardized heat exchanger options, heat exchangers are customizable and can be custom built if necessary. If you’re looking for a custom solution to work for your facility, don’t hesitate to reach out. We often build completely customized solutions for our clients so we are used to designing equipment that meets specified needs and specifications. What Are Some Signs That My Industrial Heat Exchanger is Failing and Might Require Replacement? There are a number of signs to look for that may indicate that your current industrial heat exchanger is failing. A few signs include: Loss of efficiency Change in the rate of heat transfer Physical damage, such as cracks or erosion Leaking fluid If you come across any of these signs, it’s worth further investigation to determine the cause and correct the issue, either through repair or through heat exchanger replacement. Looking for Additional Details About Industrial Heat Exchangers? Interested in learning more about our industrial heat exchangers? These resources are a good place to start: Industrial Heat Exchangers from Enerquip – Find additional details about the various heat exchangers we offer, including customized solutions. What Type of Heat Exchanger Do You Need? – Explore the similarities and differences of the various heat exchangers we have available to determine which option may be right for your facility and application. Have a question about heat exchangers that you don’t see answered here? Just give us a call at 715-748-5888 or request a quote and we will be happy to provide the information you’re looking for! Interested in other FAQs about thermal fluid heating equipment? Check out our other industrial heating system FAQ pages here.
Why Hot Oil Is Better Than Steam for Industrial Heating: The Benefits of Hot Oil Heating Systems
In most manufacturing facilities where products and materials are being produced and transformed, some type of process heating is required. In many of these facilities, this heat is produced and distributed through the use of a boiler system. Though boilers are among the most common heating equipment when it comes to industrial heating, hot oil heaters are simply a better option. Keep reading to learn why. Hot Oil Heating Systems vs. Steam Boilers So what makes thermal fluid heating systems the ideal choice when it comes to industrial heating? Here are several key reasons why. 1. Thermal Fluid Systems Don’t Need to Be Pressurized Steam heating systems require some level of pressure in order to function. With hot oil heating systems, all of your equipment is non-pressurized. This decreases the risk of dangerous explosions in your facility and eliminates the necessity of monitoring and regulating system pressure levels continuously. 2. Hot Oil Does Not Cause Corrosion Though steam-based heating systems are popular with some facility managers because water is an affordable heating medium, they are also susceptible to corrosion. Water seems innocent, but in reality, it wears away everything in its path. As a result, steam heating systems need to be carefully monitored for corrosion and repaired if rust or other damage is detected. In contrast, hot oil is a lubricant and can run smoothly through a thermal oil heating system without causing corrosion. 3. Thermal Oil Systems Do Not Require Chemical Regulation Because water is a corrosive liquid, when it’s used in steam heating systems it needs to be treated with various chemicals. These chemicals must be carefully monitored and regulated constantly in order to ensure that the system can operate effectively. With hot oil boilers, you don’t have to worry about chemical regulation. The thermal heating fluid runs through the system in a loop and requires no chemical regulation. 4. Hot Oil Boilers Can Operate at Higher Temperatures When it comes to efficient heating, operating temperature is very important. Since hot oil has a higher boiling point than water, thermal oil heating systems can operate at higher temperatures. Additionally, thermal fluid systems can operate at these higher temperatures without the additional pressure build up you would see with a steam boiler system. All heating equipment will perform better at higher temperatures. 5. Thermal Heating Fluid Will Not Freeze While water can freeze, causing boiler system issues and hazards, thermal heating fluid will not freeze. This eliminates the safety hazards and system operation issues that can be caused by cold temperatures, another benefit of hot oil heating systems. 6. Industrial Thermal Fluid Systems Typically Do Not Require a Licensed Boiler Operator In order to operate a boiler system in your facility, many areas require that you have a licensed boiler operator on staff. If you are implementing a new system, this means you need to hire a new staff member or train an existing staff member in order to comply with regulations. With a hot oil heating system, you do not need to add a new staff member to your facility in most cases, saving you an annual full-time salary and resources. 7. Hot Oil Heating is Safer Than Steam Perhaps the most compelling reason you may want to consider a thermal fluid heating system over a steam heating system for your facility is safety. Hot oil heating is safer than heating processes involving steam for a number of reasons. Since the system does not require pressurization, the risk of a dangerous explosion is eliminated. Additionally, you won’t run into the dangers caused by steam trap issues, or by freezing steam since hot oil’s freezing point is significantly lower than water’s. You can learn more about thermal fluid system safety here. 8. Hot Oil Heating Systems Require Less Capital Than Steam Systems Hot oil heating systems typically require less capital than boiler systems as they are significantly simpler. Boiler system components include boilers, blow down tanks, chemical feed tanks, deaerators, condensate tanks, feed pumps for the boiler, feed pumps for the make-up water, pumps for the chemical feed, steam traps – the list goes on and on. Hot oil heating systems require only one pump, a heater, and an expansion tank. 9. Thermal Oil Systems Are More Efficient Steam traps and blow down results in a lot of loss when it comes to steam heating systems. Thermal fluid heating systems operate much more efficiently. With lower operating costs and better process control, an efficient hot oil heating system will save your plant money and valuable resources. Read more about the importance of efficient industrial heating equipment. Find The Hot Oil Heating System That’s Right for Your Facility If you’re looking to replace an existing industrial heating system or implement an entirely new one, consider a thermal fluid heating system. From efficiency and maintenance to safety, these hot oil systems offer a variety of benefits over standard steam boiler systems. Ready to learn more about how a thermal fluid heating system could benefit your specific plant or facility? Turn to the experts at Enerquip! With decades of experience in the heating industry, we have extensive knowledge of both steam and hot oil heating systems. We can help you make the right choice for your facility so you can feel confident the system you’ve selected is the best for your unique situation. Give us a call at (715) 748-5888 or contact us online to learn more about hot oil heat can work for your plant! Learn More About Industrial Heating Oil Systems Interested in finding more information about hot oil heating? These resources are a good place to start: Why Replacing Your Industrial Heating System Might Be Better Than Repairing It: Learn about four key reasons why investing in new equipment for your facility is often the better alternative, even if you’re on a budget. Factors to Consider When Shopping For an Industrial Heating System: Review our list of the key things to consider as you’re shopping your options for
Industrial Waste Heat Recovery Systems: Why They’re Important and How They Can Benefit Your Facility
If you are a plant or facility manager working in an industry that utilizes heat energy, chances are you have probably heard of waste heat recovery. If you don’t already have an industrial waste heat recovery system implemented in your facility, you may be wondering what waste heat recovery is, and whether or not it is appropriate for your organization. Here, we’ll discuss it’s benefits, and the top reasons why you should utilize a waste heat recovery system in your facility if you are not doing so already.